How to achieve efficient and accurate cutting of HYX-7161?

In the thermoforming production process, the cutting process is a key link in converting the semi-finished products into qualified finished products, which directly affects the final quality and production efficiency of the products. The HYX-7161 fully automatic positive and negative pressure four-station thermoforming machine is unique in the design and technical application of the cutting station. Through the innovative dual-die system and advanced automatic control technology, it realizes efficient and accurate cutting to meet the diverse production needs.

The core advantage of the HYX-7161 cutting station is first reflected in the compatibility and support of laser die and hardware die. The laser die relies on a high-energy-density laser beam to cut the semi-finished products after forming in a non-contact manner. During the cutting process, the laser beam instantly melts or vaporizes the material to form an incision. The biggest feature of this cutting method is that the incision is narrow and the precision is high. It is particularly suitable for products with strict requirements on the cutting edge quality, such as packaging of precision parts of electronic equipment, blister trays for medical devices, etc. Since there is no need for direct contact with the material, the laser die cutter also avoids the wear and deformation problems that may occur with traditional knives, greatly reduces the cutting error caused by tool wear, and ensures the long-term stability and consistency of the cutting size.

The metal die cutter is an ideal choice for processing large-size and thick-material products due to its durability and customizability. The metal die cuts the material through mechanical pressure and can withstand large cutting forces. When facing high-hardness thermoformed products such as high-density PVC sheets and thick-walled PET materials, it can still achieve clean and neat cutting. Moreover, the metal die cutter can be customized according to the specific shape and size requirements of the product. Whether it is a simple regular shape or a complex special-shaped structure, it can be accurately cut through a customized metal die cutter. In addition, the replacement and maintenance of the metal die cutter is relatively simple. When the die cutter is worn, only the corresponding blade or mold component needs to be replaced to quickly restore the cutting function, effectively reducing equipment downtime and ensuring production continuity.

In addition to the diversity of die cutters, the HYX-7161 cutting station also performs well in automatic control. The intelligent control system equipped with the equipment can automatically identify different types of knife dies and match the corresponding cutting process parameters according to the preset production parameters. During the production switching process, there is no need for frequent manual adjustments. The system can quickly complete a series of operations such as knife die recognition, cutting path planning, and cutting force control, which greatly improves the efficiency of production switching. The system also has a real-time monitoring function. Through sensors, various data in the cutting process, such as cutting pressure, cutting speed, knife die position, etc., are collected in real time, and compared and analyzed with the preset parameters. Once a cutting deviation or abnormal situation is detected, the system will immediately issue an alarm and automatically adjust the cutting parameters to ensure that the cutting process is always kept in the best state, effectively avoiding product quality problems caused by human operation errors or equipment failures.

In actual production scenarios, the efficient and precise characteristics of the hyx-7161 fully automatic positive and negative pressure 4 stations thermoforming machine have been fully verified. For small batch and multi-variety production tasks, the laser die cutting machine's fast die change and high-precision cutting advantages enable the equipment to complete the cutting of different products in a short time and meet customers' diverse customization needs; in large-scale standardized production, the high durability and stable cutting performance of the hardware die cutting machine ensure the high-quality output of the products and maximize production efficiency. In addition, the equipment also has the ability to seamlessly connect with upstream and downstream stations. The semi-finished products after molding can be automatically transported to the cutting station, and the finished products after cutting can be directly transferred to the subsequent punching, stacking and other processes. The entire production process is completed in one go, further improving the production efficiency and the intelligent level of production management.